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1. Hydraulic separator : Also known as vortex separator or cyclone separator. The vortex separator consists of a centrifugal pump, a vortex tube, a valve, a pressure gauge, a pipe fitting, a water tank, and a slag discharge tank. It is generally considered that the vortex separator separates impurities to a particle size of not less than 25 μm (detected by an industrial microscope or an optical projector), and the inlet pressure of the water pump is not less than 2 bar. The impurity concentration in the water-soluble grinding liquid is less than 500 mg/L, and the impurity particle size is 25 μm or more, and the effect is good. The vortex separator is widely used in the separation of machine coolant impurities.
2. The basic working principle of the hydraulic separator, ie the vortex separator, is that the water-based dirty coolant enters the vortex separator from the inlet at a certain speed. When the liquid rotates downward into the cone-shaped separation chamber, the liquid velocity is continuously increased. Solid impurities are trapped under the wall of the chamber to the bottom of the chamber and are removed by the outlet. The clean liquid flows upward from the clean liquid port.
The vortex separator is a separate form with no filter material and can be used in combination with other filters. The common combination forms are a magnet filter and a vortex separator; a magnet filter, a squeegee separator and a vortex separator; a magnet filter, a refrigeration unit and a vortex separator. Application areas: water-based coolants for grinding or other machining processes, liquids such as kerosene. Large flow vortex separators are often used in solid-liquid separation applications.
3. Main features of the vortex separator:
â—The vortex separator has no filter material consumption and is easy to install and use. For magnetic materials, non-magnetic materials, non-metallic materials have a good separation effect.
â—The vortex tube can be made of stainless steel and has a long wear resistance.
â— The flow rate can be used in parallel with several units.
â— The flow rate of the vortex separator is from 25 liters/min to 500 liters/min.
â— It needs to be used together with the machine tool pump.
In the machine tool industry, vortex separators are generally used in combination with scraper chip conveyors. Modern industrial development began to pay attention to circular economy and environmental protection technology, pursuing greater economic benefits and smaller resource consumption. With lower environmental pollution, the vortex separator meets the above requirements and is gradually becoming known to users.
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